Category Archives: Projects

Photos of Water and Wastewater Construction

This blog provides general information about what to expect during construction. This is not comprehensive and may not include all equipment or construction situations.

Water and Wastewater Terms

WATER

Service Lines are the pipes between the water main under the street and the water meter. Sizes are ¾-inch or 1-inch in diameter at the meter box.

Water Mains (also distribution mains) are the pipes under the street that serve immediate customers and neighborhoods. Sizes range 4 to 12-inch diameter pipe along public streets or appropriate rights-of-way used for distributing water to individual customers.

Transmission Mains are the pipes under the street that serve several neighborhoods and zip codes. Sizes range from 16-inches in diameter to 72-inches.

WASTEWATER

Laterals convey wastewater (sewage) from an individual building to a gravity sewer pipe in the road right of way or a Charlotte Water easement.

Manholes are the access points for inspecting and maintaining wastewater pipes.

Low-Pressure Sanitary Sewer (LPSS) helps push wastewater away from properties near steep and uneven topography (usually near lakes and creeks).  Properties with this special need also have specialized maintenance needs. 

Trunk receives waste from laterals and conveys wastewater under the street or behind buildings along easements.

Interceptor is a large pipe that gathers wastewater from other trunks or collector pipes to convey to a wastewater treatment plant. Sizes range from 8-inches in diameter to 30-inches.

Relief Sewer is a large pipe to assist the existing interceptor when flows are reaching capacity. These pipes help prevent sanitary sewer overflows (SSOs) especially during heavy rain events. Sizes range from 12-inches in diameter to 78-inches.

Force Main & Pump Stations (also known as lift stations) pump neighborhood(s) wastewater from one creek/drainage basin to another through force mains to gravity flow sewer lines so that it can be conveyed to a wastewater treatment plant.

Project Types

  • photo of Crews installing new pipe to replace older pipe.
  • photo of men helping lower a blue pvc pipe into a trench for a water main replacement
  • photo of Crew cleaning underground pipe while customers are served with an above ground pipe.
  • Crews will be on scaffolding installing a sock-like lining inside an existing pipe through manholes. The sock-like liner will extend the wastewater pipe’s service life minimizing construction in the area.
  • photo of project inspector inspecting developer funded projects
  • photo of Meter and meter box installed for a new customer.

Capital Investment Plan (CIP)

Projects identified and budgeted through the Capital Investment Plan. These include projects to serve growing service areas, enhancements at water and wastewater treatment plants and other facilities, and to reline/replace old pipes. Size of equipment and construction zones will vary.

Pipe Replacement

Replacing the water main and/or service pipes (between the water main under the street to the water meter) to reduce future leaks/repairs due to age. Typical construction zone is a few street blocks.

Water Rehabilitation

Crews clean inside of 50+ year old pipes in the oldest neighborhoods. A temporary above-ground drinking water pipe may be installed.  Above-ground water pipes serve customers while the water pipe under the street is cleaned and relined with an epoxy solution. All pipes are tested for water quality. A typical construction area is several street blocks.

Wastewater Rehabilitation

Crews clean inside the pipe and install a

sock-like lining inside an existing pipe through manholes. Think of it as a new pipe inside the old pipe. The construction area may be in the street or the backyards.

Developer ‘Donated’ Projects (Installation Development Services, IDS)

Developers install new water and wastewater pipes and then donate to CLTWater.
CLTWater inspects pipe installation and tests pipes.

New Service Tap, Street Main Extension

Customers currently on well, septic, or developing a vacant lot can apply for water or wastewater service if it is within 1,000 feet of their property. Extending the pipe to serve a new customer may take months, depending on the location of the existing infrastructure and required permits.

What To Expect Before Construction

photo of two surveyors using equipment to take measurements that will help design a water or wastewater extension project.

Surveying

Survey crews determine the required depth for pipes by calculating the elevations in the area. Stakes, brightly colored flagging, and paint marks may appear in your yard or on the street after a survey crew has worked.

crew blowing smoke into a wastewater manhole to find any cracks in the wastewater pipe.

Smoke Testing

Crews may blow smoke into wastewater pipes to identify potential pipe cracks (where smoke escapes). Customers will be notified in advance.

photo of a large equipment used to assess soil and rock conditions so contractor can be more prepared for where to expect rock along the pipe alignment.

Soil Boring

Subcontractors may conduct subsurface investigations (also known as test pit or soft dig) to assess existing utilities as well as soil and rock conditions along the pipe alignment.

photo of a person spray painting or locating the underground utilities before a contractor begins digging.

Locates (Spray Painting)

Utilities spray paint where fiber optic, gas, and water pipes to inform contractors before  they dig.

a black fencing between the construction zone and private property to prevent soil or sediment from washing away.

Silt Fence

Silt fencing prevents soil /sediment from washing away.

photo of chain link fencing with a screening fabric.

Fencing

Security and privacy fencing may be installed.

photo of a small flag with charlotte water logo.

Ribbons, Stakes, & Spray Paint

The project area will have various markings along the pipe alignment.  Trees may be labeled differently. Please talk to the project manager or inspector to confirm what markings may mean for the project.

large equipment used to clear trees and bushes that are in the construction easement.

Clearing

The easement and temporary construction easement will be cleared of trees (with some exceptions) and restored to grass after pipe installation. CLTWater will preserve trees if possible.

photo of the top of a wastewater manhole with area cleared around it and trees on the sides. the area is being restored back to grass after construction.

Easement

The easement for a project will vary based on size of pipe, required depth, and other factors.

photo of a semitruck delivering pipes. a backhoe is taking them off the truck and stacking them in prepartion fro

Pipe Delivery and Storage

Pipe, equipment, soil and other materials are stored in the construction easement or road right-of-way.

a photo of a man helping a trackhoe lift a 48-inch water pipe off a tractor trailer.

48-inch drinking water pipe delivered to a construction area.

several pipes laying beside the street.

6-inch drinking water pipe along the side of the road during a water pipe replacement project.

What To Expect During Construction

a photo of two large excavators digging in a park with a mound of dirt behind them.

Construction Zone

Construction zones will be large enough for excavators and dump trucks to move.

a photo of a trackhoe digging up the middle of the street

Trackhoe & Backhoe
Excavators use a bucket on a hinged boom to remove dirt in the middle of the road for a new 36-inch pipe.

a photo of a backhoe in use with cones as flaggers help drivers around the construction zone, smaller than the  previous photo.

Crews using a backhoe at a water pipe rehabilitation project

a photo of equipment used to cut asphalt

Asphalt Cutter & Impact Hammer

Equipment used to break or cut asphalt to expose the pipe.

a photo of equipment used to break asphalt

a photo of a man looking at engineering plans for construction. the man is a construction inspector.

Inspectors

CLTWater inspectors will verify that pipes are installed in accordance with the design and assist customers.

a photo of an excavator dumping dirt into a dump truck.

Dump Trucks

Several dump trucks may assist with construction to remove and add soil, gravel, etc.

a photo of a trench box in a trench with a person working inside the box.

Trench Box

Trench boxes protect workers from cave-ins while installing, inspecting, or replacing pipes in the trench.

Wastewater Pipe Construction

a photo of two large excavators on a road that is closed for construction for a large wastewater pipe installation.

Large Equipment

24-inch wastewater pipe project under a street.

a photo of construction equipment driving over a creek that continues to flow via storm drain pipes.

Creek Crossing

Contractors may create a safe creek crossing for equipment. Large pipes keep the creek flowing underneath.

a photo of crews are lowering the top of a wastewater pipe manhole.

Manholes

Manholes vary in size depending on the amount of wastewater generated by a community.

Drinking Water Pipe Construction

a photo of two men using a valve key to turn water off to repair a pipe.

Valves

Crews may use drinking water valves to temporarily turn off water to a pipe.

a photo of crews flowing water from a fire hydrant after a repair.

Fire Hydrant Flushing

Crews may flow hydrants to test or maintain water quality.

photo of Meter and meter box installed for a new customer.

Meter Box Installation

A new water service installation includes: pipe near the property line, meter, and meter box. The property owner is responsible for connecting plumbing to tailpiece leaving the meter box.

a photo showing a fire hydrant including the exposed pipe and valve that are typically under ground.

Fire Hydrant Installation or Replacement

Fire hydrants are installed to provide emergency water service.

photo of 72-inch water transmission pipe to serve several neighborhoods.

A 72-inch water transmission pipe to serve several neighborhoods.

a photo of a 24-inch water pipe being lowered into a trench with a crew member watching it.

24-inch drinking water pipe installation.

a photo of a crew member on one side of the street working with crew on other side to install water service pipe under the pipe without trenching the entire street. a small backhoe or excavator can be used for a typical water main replacement or service line replacement project.

6-inch drinking water pipe replacement project, including new service pipes to each water meter.

What Does Tunneling (Boring) Look Like

a photo of a large tunneling operation installing wastewater pipe under a busy street. The photo includes a large pit or trench with tall trenchboxes, a trackhoe, crane, fencing and materials needed to tunnel underground.

CLTWater may tunnel under major roads to reduce lane closures. Tunneling requires entry and exit pits. Tunneling takes several months to complete. Some boring operations may be smaller to go under a large tree or driveway.

a photo of a large tunnel boring machine being lowered onto a tractor trailer.

Tunnel Boring Machine (TBM)

Some tunnel boring machines uses disc cutters to fracture rock.

a photo of a tunnel boring machine inside a pit with ladders to get down to the tunnel.

Tunnel boring machine at the bottom of the photo.

a photo of a man connecting a hook to a metal casing as part of tunneling process.

The pipe is installed inside a metal casing to
protect the pipe, the street, and other infrastructure above the tunnel.

a photo from inside a tunnel looking back at the entry pit or hole where someone is working.

View from inside the tunnel looking at the entry pit.

Cranes may be required to move equipment and dirt.

Cranes may be required to move equipment and dirt.

What Does Rock Blasting Look Like?

a photo of an excavator is lowering heavy matts in preparation for blasting.

CLTWater may contact customers to conduct a pre-blast survey to record building details.

A seismograph monitor records blast vibrations to
verify they are within safe specifications.

Blasting is a standard construction procedure for removing rock when other methods are not effective.

Holes are drilled to insert the dynamite charges into the rock.

Residents may hear a warning horn, a muffled noise, and slight vibration or rumble similar to a slammed door or thunder.

What Does Water Rehabilitation Look Like?

When pipes exceed 50 years of service, CLTWater can extend their service life through rehabilitation. Crews will clean and add a new interior lining. First, the contractor will install a temporary above-ground drinking water pipe and test it for quality. Once the above-ground pipe is approved, customers are connected.

What Does Wastewater Rehabilitation Look Like?

Crews will be on scaffolding, installing a sock-like lining inside an existing pipe through manholes. The sock-like liner will extend the wastewater pipe’s service life, minimizing construction in the area.

What Does Restoration Look Like?

  • wastewater pipe construction inthe street with two excavators with a ternch.
  • restored area showing repaved road and new grass
  • All construction and restoration by CLTWater contractors includes a one year warranty.
  • Subcontractors or Charlotte Department of Transportation (CDOT) Street Maintenance may repave a larger area than the trench after the project is complete.

What Do Charlotte Water’s Visible Utility Structures On Private Property Look Like?

  • Fire hydrants are installed within 1,000 feet of every existing property served by Charlotte Water.
  • photo of a water sampling station (green) The purpose is to monitor quality of water within the system.
  • photo of grass and two circles in the lawn that are the meter lids so that crews can turn water off to a water pipe to replace or repair a pipe.
  • Auto-flushers are used on dead ends or locations to flow water where water flow isn’t optimal to maintain excellent water quality.
  • Manholes are installed flush with grass if in a maintained yard. If the manhole is installed in a floodplain, it may have a vent coming out of it or may be raised.

Mount Holly Pump Station Officially Commissioned

Charlotte Water and the City of Mount Holly celebrated the official commissioning of the Mount Holly Pump Station at Tuckaseege Park. This transformative moment reinforces our commitment to providing the best regional water infrastructure for our community.

Group photo of Charlotte Water and Mt. Holly attendees

Connecting Communities

This commissioning ceremony represents more than just flipping a switch; it’s the culmination of extensive regional collaboration and engineering innovation. The new pump station now connects Mount Holly’s wastewater system to Charlotte Water’s regional network through specially installed pipelines running approximately 65 feet beneath the Catawba River and Long Creek.

How It Works

  • Wastewater travels from Mount Holly homes and businesses to the new Mount Holly Pump Station
  • The station then pumps wastewater through underwater pipelines to Charlotte Water’s Long Creek Pump Station
  • From there, wastewater will be treated at existing Charlotte Water facilities

Partnership for the Future

This commissioning is a huge milestone in the larger Stowe Regional Water Resource Recovery Facility project. By transitioning Mount Holly’s wastewater service to Charlotte Water, we’re creating a more resilient and sustainable system that will protect water quality in the Catawba River while preparing our communities for future growth.

We extend our gratitude to everyone who joined us for this historic celebration. This achievement represents true connection across communities, demonstrating what’s possible when we work together to protect our water resources for generations to come.

Learn more at https://stoweregionalwrrf.com/.

The Stowe Facility Celebrates Huge Milestones in 2023!

Stowe Regional Water Resource Recovery Facility construction site

It feels so good to witness a dream becoming a reality! Incredible progress has been made this year on our new wastewater treatment plant, the transformational Stowe Regional Water Resource Recovery Facility. Construction is already 25 percent complete!

We broke ground on this state-of-the-art facility in June thanks to a strong regional partnership with the Cities of Belmont and Mount Holly. More than 200 guests were in attendance at the groundbreaking ceremony, including our esteemed guest speakers Charlotte Mayor Vi Lyles; Dr. Wenonah Haire, Executive Director, and DeLesslin “Roo” George-Warren, Tribal Consultant, from the of the Catawba Cultural Center and Catawba Nation; John Nicholson, Chief of Staff of the EPA Southeast Region; and Shadi Eskaf, Director of Water Infrastructure at NC Department of Environmental Quality; and Angela Charles, Director of Charlotte Water. Watch our commemorative video about the project’s history.

Stowe Groundbreaking Ceremony, pictured left to right: Shadi Eskaf, Mayor Vi Lyles, Angela Charles, John Nicholson.

Located along the Catawba River close to where it meets Long Creek, Stowe Facility is on track to be fully operational in 2026 and serve northwestern Mecklenburg County and eastern Gaston County. Initially, the Stowe Facility will have the capacity to process 15 million gallons of wastewater daily, which will eventually grow to 25 million gallons. This is significant considering Stowe’s service area population is expected to grow 136 percent between 2014 and 2034 from 75,226 to 177,166 residents.

One major benefit of the project is that it will replace two aging municipal water treatment plants in Belmont and Mount Holly with one new one, reducing the amount of discharge recycled back into the Catawba River. Stowe Facility also will be able to provide more economic and sustainable wastewater management services to our customers, while safeguarding the ability to treat and manage future wastewater flow projections. By using the latest technologies and cutting-edge treatment techniques to clean and purify wastewater, water recycled back into the natural environment will be near drinking water quality. The project likewise includes a preserved 90-acre parcel of land adjacent to the property to protect wildlife, which will feature walking trails for the community’s benefit.

Mount Holly Pump Station construction site

In 2023. we made significant progress on various construction projects associated with Stowe Facility, including the Stowe Influent Pump Station and Headworks and Long Creek Pump Station, Stowe Access Road and Bridge, Belmont Pump Station and Force Mains, Mount Holly Pump Station and laying wastewater pipelines. Additionally, we reached a historic milestone by introducing our inaugural Stowe Facility team members. Doug Shoutd will serve as the facility’s first Supervisor while Tara Romaine will be its first Chief Operator. Congratulations to you both! Get to know Stowe’s First Staff in this short interview video.

Dive Deeper: 

~ Timelapse video of the Stowe Bridge installation 

~ Visualization video of Horizontal Directional Drilling (HDD) under the Catawba River in Mount Holly (as seen on QC News

~ Animated explainer video of bathymetric river surveys in Belmont 

Stowe South Access Bridge with multiuse path.
 

Stowe Facility made waves in the media as more people learned about the project and its merits. We received coverage in Municipal Sewer & Water Magazine, Queen City News, The Charlotte Observer, Charlotte Business Journal, and Engineering News-Record, among others. Our dedicated team spread the word in person too, traveling to present about the project at events like the Design-Build Institute of America Conference in the spring and the American Water Works Association NC One Water Conference in the fall. Closer to home, we were pleased to interact with more than 1,200 community members at local events this year such as the Catawba Riverkeeper Foundation’s Catawba Riversweep and Charlotte-Mecklenburg Storm Water Services’ Creek Week. Also, we continued to partner with local schools via our STEAM initiative. One special highlight was attending Whitewater Middle School’s Career Fair in May to speak with students about pursuing careers in science and engineering. What a great way to engage with the next generation!

Whitewater Middle School Career Fair

We invite you to check out the Stowe 2023 Wrapped video and newsletter to learn more about Stowe Facility’s groundbreaking ceremony, construction highlights, new hires, press coverage, community events and plans for flowing smoothly into 2024: https://bit.ly/stowe2023wrapped. For more information about Stowe Facility, and to sign up for project updates, visit https://stoweregionalwrrf.com.

We can’t wait to experience the next set of milestones on this important project! Happy New Year!

Are you a business owner? Come work with Charlotte Water

Please join Charlotte Water on December 14th at 8 a.m. for “Work with Water”, a vendor networking event. You’ll get a chance to meet other vendors as well as Charlotte Water staff. If you’re not already a vendor with the City but want to work with Charlotte Water, your business can sign up on site to become a vendor.

Capacity is limited to 200 individuals, so please sign up here. The event will be held at the Airport CLT Center 5601 Wilkinson Blvd. Parking is available in the Business Valet Deck just enter from Harlee Avenue and following the event parking signs.

For more information, please contact Frederica Love at flove@charlottenc.gov. Bring your W-9 or Tax ID if you’d like to register on the spot to become a City vendor.